The benefits of the Wovenit process

The key benefits at a glance:

Manufacturing two or three dimensional shapes out of textile materials.

Surfaces which can be textured at will, even partially.

Unrestricted selection of colors, even partially.

Targeted equipping with a defined function, even partially.

Virtually unlimited selection of materials, even partially, as long as the material is available in the form of a yarn. But even metal wires, light guides and leather thread have already been processed successfully.

Manufacturing in one process step without subsequent work.

Highly economical: The savings potential relative to conventional textile fabrication is over 30 percent.

Observation of even the most modern environmental standards.

The Wovenit process technology eliminates a whole range of significant disadvantages inherent in conventional textile fabrication. These include both economic and ecological aspects.

The cutting, manufacturing, and naturally the related waste disposal are eliminated completely with Wovenit. With the cutting and manufacturing of the textiles which was required until now, cutting wastes of up to 25 percent result depending on the pattern. If these are saved, the material costs can for example drop by up to eight percent when manufacturing seat covers relative to a conventional manufacturing method.

The waste disposal costs also affect the bottom line: They amount to up to two percent of the conventional production costs for a multi-component fabric, for example.

Mounting elements and assembly aids can be integrated directly during the fabrication process. And in keeping with the seat cover example: This makes it easier to upholster onto the shaped foam, which results in a reduction of the assembly costs of up to five percent also in comparison to conventional seat cover fabrication.

In particular, the Wovenit process technology also makes it possible to produce limited lot and special production runs within three to five days without the normally typical lead time of up to ten weeks. This reduces the material warehousing costs and the associated logistics costs.

The total savings potential relative to conventional textile fabrication can, depending on the product, be up to 30 percent of what the cost would otherwise be.
Of course: The calculation of profitability is part of our consulting services.